Zappmat’s innovative design combines portability with exceptional strength, making installation quick and straightforward. A team can lay 50m² in approximately 15 minutes using standard connectors.

    Each mat measures 2.4m x 1.2m, with a thickness of 18mm. It features a 4mm vehicular tread on one side and a 2mm pedestrian tread on the reverse, offering versatility for different site needs.

    Our panels are available for dry hire, or if preferred, our experienced team can handle the entire installation process. If you're unsure about the best solution for your site, we offer free site surveys to assess your needs and provide tailored recommendations.

    To complete your access solution, we offer a range of aluminium and plastic roadway products, along with essential accessories like slide protection barriers, safe kerb ramps, and more for a customisable setup.

Type Zappmat
Material Virgin High Density Polyethylene (HDPE) HMA014 is a UV stabilised HDPE grade with excellent dimensional stability, high stiffness and high impact strength. 100% recyclable
Product Size (W x D) 2440mm x 1220mm (2.4m x 1.2m)
Thickness 12mm without tread / 18mm including tread
Weight 35kg
Surface 4mm vehicular tread pattern on one side, 2mm pedestrian tread pattern on the reverse
Colour Ironstone Charcoal
Loading Max 140 tonnes UDL uniformly distributed Load (dependent on ground conditions)
Installation Time Approximately 15 minutes per 50m2  with standard connectors

FAQs

What makes Zappmat lightweight and easy to handle?

Each mat weighs just 35kg and includes hand grips, allowing for manual stacking, transport, and repositioning without specialist equipment.


What is the load capacity of Zappmat?

Zappmat can support up to 140 tonnes UDL, depending on ground conditions.


Can Zappmat be used for both vehicles and pedestrians?

Yes, Zappmat features a dual-sided tread pattern, with a 4mm vehicular tread for vehicles and a 2mm pedestrian tread for foot traffic.


What materials are Zappmat mats made from?

Zappmat is made from virgin high-density polyethylene (HDPE), which is 100% recyclable and offers excellent impact resistance and dimensional stability.


How quickly can Zappmat be installed?

A team can lay approximately 50m² of Zappmat in just 15 minutes using standard connectors.


Does Zappmat require any special tools for installation?

No, Zappmat is designed for easy installation without the need for specialised tools or equipment.


Is Zappmat environmentally friendly?

Yes, Zappmat is made from 100% recyclable virgin HDPE, making it an eco-conscious choice for temporary ground protection.


What are the dimensions of each Zappmat panel?

Each panel measures 2.4m x 1.2m, with a thickness of 12mm without tread and 18mm including the tread.


Related Files

(2.56 MB)
Zappmat Spec Sheet

Zappmat | Product Overview

Zappmat is a plastic mat pedestrian walkway and light duty temporary roadway. Manufactured from tough, virgin, high density polyethylene (HDPE) which is 100% recyclable, Zappmat mats are of superior panel rigidity and strength due to the unique virgin HDPE material composition and manufacturing methods.

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Our Process

Step 1

Consultation

Connect with our friendly team, and we’ll run through your project and requirements to understand every detail. Combining our knowledge and experience, we’ll propose an access solution tailored to your needs.

Step 2

Free Survey

Next, we conduct a thorough survey, whether remotely or on-site, to ensure every requirement is met and your solution is adapted to your project and industry regulations.

Step 3

Quotation

You’ll then receive a clear, detailed quotation, complete with a risk assessment, method statement, annotated site drawing and a job pack to ensure every detail is communicated with clarity.

Step 4

Hire Period

Once everything’s set, our experienced crew will handle the installation. Prefer to self-install? No problem. We’ll arrange delivery or collection to fit your schedule.

Step 1

Consultation

Connect with our friendly team, and we’ll run through your project and requirements to understand every detail. Combining our knowledge and experience, we’ll propose an access solution tailored to your needs.

Step 2

Free Survey

Next, we conduct a thorough survey, whether remotely or on-site, to ensure every requirement is met and your solution is adapted to your project and industry regulations.

Step 3

Quotation

You’ll then receive a clear, detailed quotation, complete with a risk assessment, method statement, annotated site drawing and a job pack to ensure every detail is communicated with clarity.

Step 4

Hire Period

Once everything’s set, our experienced crew will handle the installation. Prefer to self-install? No problem. We’ll arrange delivery or collection to fit your schedule.

Free Site Survey

Our free site survey removes the guesswork from planning. A field engineer will assess access routes, ground conditions, and installation needs to design the ideal solution for your site. Powered by our cutting-edge app, SitePlotter, we turn satellite imagery into real-time, true-to-scale site plans, bringing clarity to all stakeholders. For urgent projects, we offer remote surveys via phone or email for short turnaround times.

Request A Site Survey
Free Site Survey

Serviced Hire

From your initial enquiry and free site survey, our team handles every detail, including planning, delivery, and expert installation of your panels. During the hire, we provide maintenance, re-sites, and part collections as needed, with ongoing support and regular checks. You can trust us to manage everything while maintaining the highest health and safety standards. When the hire ends, we’ll coordinate a convenient collection time with flexible options to suit your schedule.

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Serviced Hire

Self-Install

Take the driver’s seat with our dry hire option, giving you the flexibility to save on costs by offloading and installing our lightweight equipment yourself. Once the job’s done, you can either return the equipment or our logistics team can arrange a hassle-free collection. Plus, you’ll always have the support of our friendly team whenever you need it.

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Self-Install

Major Projects

For major projects, we offer a dedicated project coordinator to handle adjustments, relocations, and other challenges that naturally arise in large-scale developments. With extensive experience in handling large-scale developments, we’ve successfully supported numerous projects, including HS2, where we provided support for complex track access in tight timeframes and challenging locations.

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Major Projects

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