TuffTrak panels can be lifted into place using a lorry loader crane, allowing around 25 panels to be installed in just 1-2 hours. With efficient weight distribution, the panels provide reliable performance, even on soft or muddy ground.

    We offer these panels as part of a professional installation carried out by our expert team. If you're unsure about the best solution for your site, we offer free site surveys to assess your needs and recommend the most suitable products.

    To complete your access solution, we offer a wide range of aluminium and plastic roadway products, along with essential accessories like slide protection barriers, safe kerb ramps, and more, ensuring a fully customisable, seamless setup tailored to your requirements.

Type TuffTrak
Material Compression moulded 100% recycled HD polyethylene, 100% recyclable
Dimensions (W x D x H) 3000mm x 2500mm x 400mm
Thickness 40mm
Panel Weight 295kg
Load Bearing Suitable for most load applications, subject to panel configuration and ground conditions
Connection Quick fit bolts and connecting plates

FAQs

What is the load capacity of TuffTrak mats?

TuffTrak comfortably supports loads of up to 60 tonnes, with vehicles up to 100 tonnes, subject to panel configuration and ground conditions 


What makes TuffTrak eco-friendly?

TuffTrak is made from 100% recyclable HDPE and is chemically inert.


Is TuffTrak lightweight compared to other mats?

TuffTrak is our third most heavy-duty mat, designed for installation using a lorry loader crane. Despite their strength, the panels are easy to stack, transport, and are fast to install with a small team.


What are the dimensions of a TuffTrak mat?

Each mat measures 3m x 2.5m x 40mm, weighing approximately 290kg.


Related Files

(2.32 MB)
TuffTrak Spec Sheet

Our Process

Step 1

Consultation

Connect with our friendly team, and we’ll run through your project and requirements to understand every detail. Combining our knowledge and experience, we’ll propose an access solution tailored to your needs.

Step 2

Free Survey

Next, we conduct a thorough survey, whether remotely or on-site, to ensure every requirement is met and your solution is adapted to your project and industry regulations.

Step 3

Quotation

You’ll then receive a clear, detailed quotation, complete with a risk assessment, method statement, annotated site drawing and a job pack to ensure every detail is communicated with clarity.

Step 4

Hire Period

Once everything’s set, our experienced crew will handle the installation. Prefer to self-install? No problem. We’ll arrange delivery or collection to fit your schedule.

Step 1

Consultation

Connect with our friendly team, and we’ll run through your project and requirements to understand every detail. Combining our knowledge and experience, we’ll propose an access solution tailored to your needs.

Step 2

Free Survey

Next, we conduct a thorough survey, whether remotely or on-site, to ensure every requirement is met and your solution is adapted to your project and industry regulations.

Step 3

Quotation

You’ll then receive a clear, detailed quotation, complete with a risk assessment, method statement, annotated site drawing and a job pack to ensure every detail is communicated with clarity.

Step 4

Hire Period

Once everything’s set, our experienced crew will handle the installation. Prefer to self-install? No problem. We’ll arrange delivery or collection to fit your schedule.

Free Site Survey

Our free site survey removes the guesswork from planning. A field engineer will assess access routes, ground conditions, and installation needs to design the ideal solution for your site. Powered by our cutting-edge app, SitePlotter, we turn satellite imagery into real-time, true-to-scale site plans, bringing clarity to all stakeholders. For urgent projects, we offer remote surveys via phone or email for short turnaround times.

Request A Site Survey
Free Site Survey

Serviced Hire

From your initial enquiry and free site survey, our team handles every detail, including planning, delivery, and expert installation of your panels. During the hire, we provide maintenance, re-sites, and part collections as needed, with ongoing support and regular checks. You can trust us to manage everything while maintaining the highest health and safety standards. When the hire ends, we’ll coordinate a convenient collection time with flexible options to suit your schedule.

Learn More
Serviced Hire

Self-Install

Take the driver’s seat with our dry hire option, giving you the flexibility to save on costs by offloading and installing our lightweight equipment yourself. Once the job’s done, you can either return the equipment or our logistics team can arrange a hassle-free collection. Plus, you’ll always have the support of our friendly team whenever you need it.

Learn More
Self-Install

Major Projects

For major projects, we offer a dedicated project coordinator to handle adjustments, relocations, and other challenges that naturally arise in large-scale developments. With extensive experience in handling large-scale developments, we’ve successfully supported numerous projects, including HS2, where we provided support for complex track access in tight timeframes and challenging locations.

Contact An Expert
Major Projects

Related Products

Heavy-Duty Aluminium Panel

Heavy-Duty Aluminium Panel

Available in 3m and 4m widths, our trackway panels are engineered to support the heaviest vehicles and plant machinery. Their exceptional toughness make them the go-to choice for safe temporary access across demanding terrains.Each panel has dual-sided surfaces including a corrugated underside for a strong traction on slopes, and a smoother cross-serrated top for pedestrian access.Whether you need cross-country access, temporary car parks, or work compounds, these panels provide reliable support for a wide variety of site conditions. Compared to the time-consuming process of laying stone aggregate roads, our team of professionals can install 50 metres of panels in under two hours, for a fast and hassle-free solution for any site.Made from 100% recyclable aluminium, these panels deliver up to 80% carbon savings compared to stone roads.

Dura-Base

Dura-Base

Dura-Base® is a high-performance temporary roadway system, engineered to provide a durable surface for access across challenging terrains such as grasslands, wetlands, marshlands, and fields.Built to withstand compressive loads of up to 40kg/cm² (600 psi), Dura-Base mats can support the heaviest vehicles and plant machinery, even on difficult or uneven ground.The mats have a 300mm overlapping system and a tread pattern that enhances stability, and reduces mud ingress to create a safe working surface. The plastic material also includes a conductivity-enhancing additive that disperses static charges.Crafted from durable, 100% recycled plastic, the mats are an eco-friendly choice for greener projects. 

Terraroad

Terraroad

TerraRoad is a heavy-duty mat designed for trackways and workpads, capable of handling heavy loads like vehicles and machinery up to 600 psi.The 75mm thick panels feature a "T-bar" and 5 camlock connectors as fixing points.The honeycomb underside distributes weight evenly, preventing dirt build-up, while the non-slip surface offers traction. TerraRoad’s light panels are highly visible, absorb less heat, and can be connected using locking straps for wider roads or work platforms.