TerraRoad comes in 3.05m x 2.24m panels, allowing up to 50 linear metres to be installed in 1-2 hours by two people using a lorry loader crane. With a 6m² usable area per panel and up to 600 psi load-bearing capacity (depending on ground conditions), TerraRoad is built for high-traffic, heavy-use sites.

    We offer these panels as part of a professional installation carried out by our expert team. If you're unsure about the best solution for your site, we offer free site surveys to assess your needs and recommend the most suitable products.

    To complete your access solution, we offer a wide range of aluminium and plastic roadway products, along with essential accessories like slide protection barriers, safe kerb ramps, and more for a fully customisable, seamless setup tailored to your requirements.

Type

TerraRoad Heavy Duty Mat

Material

BA50-100 high molecular weight high density polyethylene copolymer. This product has superior stress crack resistance, high impact strength and good rigidity

Dimensions (W x H x D)

3050mm x 2240mm x 75 (+/- 10mm)
Usable area 3000mm x 2000m

Square Metre (usable)

6mtr sq

Weight

206kg per panel

Load Bearing Capacity

75 tonne point load
1000 tonne gross train weight

*dependent on ground conditions

Temperature Range

-5°C to +70°C

Fire Rating

UL 94 HB

UV Stability

20 years guarantee against UV degradation

Colour

Grey top / black core

Installation Time

50 linear metres in 1-2 hours per crew

FAQs

What materials are TerraRoad panels made from?

TerraRoad is manufactured from high-density polyethylene copolymer, for superior durability and stress resistance.


What is the load-bearing capacity of TerraRoad?

Each panel supports up to a 75-tonne point load and a 1,000-tonne gross train weight, subject to panel configuration and ground conditions.


How does the camlock system work?

The built-in camlocks securely connect panels, creating a seamless, stable surface while allowing up to 20mm of expansion per panel.


Can TerraRoad panels handle heavy machinery?

Yes, TerraRoad is specifically designed to provide secure access for heavy plant, machinery, and vehicles.


How does TerraRoad prevent mud seepage?

The overlap construction and seamless camlock connections block mud from seeping between panels, keeping the surface clean and safe.


Can TerraRoad panels be used on uneven ground?

Yes, the conical recesses on the underside act as natural stabilisers, reinforcing their stability even on uneven surfaces.


How large are TerraRoad panels?

Each panel measures 3,050mm x 2,240mm with a usable area of 6m2.


Related Files

(2.44 MB)
TerraRoad Spec Sheet

TerraRoad | Installation

The panels are connected using an overlap design with built-in cam locks, ensuring a seamless connection at both the front and rear. This prevents mud from seeping between the panels. TerraRoad® is lightweight, making it easy to transport to site, and can be used in areas with a high risk of theft. It’s perfect for electricity transmission projects and remote locations.

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Our Process

Step 1

Consultation

Connect with our friendly team, and we’ll run through your project and requirements to understand every detail. Combining our knowledge and experience, we’ll propose an access solution tailored to your needs.

Step 2

Free Survey

Next, we conduct a thorough survey, whether remotely or on-site, to ensure every requirement is met and your solution is adapted to your project and industry regulations.

Step 3

Quotation

You’ll then receive a clear, detailed quotation, complete with a risk assessment, method statement, annotated site drawing and a job pack to ensure every detail is communicated with clarity.

Step 4

Hire Period

Once everything’s set, our experienced crew will handle the installation. Prefer to self-install? No problem. We’ll arrange delivery or collection to fit your schedule.

Step 1

Consultation

Connect with our friendly team, and we’ll run through your project and requirements to understand every detail. Combining our knowledge and experience, we’ll propose an access solution tailored to your needs.

Step 2

Free Survey

Next, we conduct a thorough survey, whether remotely or on-site, to ensure every requirement is met and your solution is adapted to your project and industry regulations.

Step 3

Quotation

You’ll then receive a clear, detailed quotation, complete with a risk assessment, method statement, annotated site drawing and a job pack to ensure every detail is communicated with clarity.

Step 4

Hire Period

Once everything’s set, our experienced crew will handle the installation. Prefer to self-install? No problem. We’ll arrange delivery or collection to fit your schedule.

Free Site Survey

Our free site survey removes the guesswork from planning. A field engineer will assess access routes, ground conditions, and installation needs to design the ideal solution for your site. Powered by our cutting-edge app, SitePlotter, we turn satellite imagery into real-time, true-to-scale site plans, bringing clarity to all stakeholders. For urgent projects, we offer remote surveys via phone or email for short turnaround times.

Request A Site Survey
Free Site Survey

Serviced Hire

From your initial enquiry and free site survey, our team handles every detail, including planning, delivery, and expert installation of your panels. During the hire, we provide maintenance, re-sites, and part collections as needed, with ongoing support and regular checks. You can trust us to manage everything while maintaining the highest health and safety standards. When the hire ends, we’ll coordinate a convenient collection time with flexible options to suit your schedule.

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Serviced Hire

Self-Install

Take the driver’s seat with our dry hire option, giving you the flexibility to save on costs by offloading and installing our lightweight equipment yourself. Once the job’s done, you can either return the equipment or our logistics team can arrange a hassle-free collection. Plus, you’ll always have the support of our friendly team whenever you need it.

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Self-Install

Major Projects

For major projects, we offer a dedicated project coordinator to handle adjustments, relocations, and other challenges that naturally arise in large-scale developments. With extensive experience in handling large-scale developments, we’ve successfully supported numerous projects, including HS2, where we provided support for complex track access in tight timeframes and challenging locations.

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Major Projects

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