Our Heavy-Duty Aluminium Panels are available in 3m and 4m widths, engineered to support up to a 250-tonne point load and a 1,000-tonne gross train weight over ground with 2% CBR, subject to panel configuration and ground conditions.

    Installation is quick and straightforward. Panels can be lifted into place using a fork truck or lorry loader crane, with 50 metres installable in just 2 hours by a two-person crew. We offer these panels as part of a professional installation carried out by our expert team. Read the benefits of aluminium panels here.

    A full range of roadway accessories is also available, including ramps, underlays, and slide protection barriers, to create a complete access solution.

    Made from 100% recyclable aluminium, these panels deliver up to 80% carbon savings compared to aggregate roads.

Type 3 Metre Panel 4 Metre Panel
Material 6063 T6 Grade Aluminium
Limiting stress for bending and overall yielding = 160 n/mm2
Limiting stress for local capacity of the section in tension or compression = 175 n/mm2
Limiting stress in shear = 95 n/mm 		6063 T6 Grade Aluminium
Limiting stress for bending and overall yielding = 160 n/mm2
Limiting stress for local capacity of the section in tension or compression = 175 n/mm2
Limiting stress in shear = 95 n/mm
Dimensions (WxL) 3000mm x 2450mm (+/- 2mm) 4000mm x 2450mm (+/- 2mm)
Square Metre 7.35mtr sq 9.8mtr sq
Box Section Properties Width of section = 260mm
Depth of section = 52mm		 Width of section = 260mm
Depth of section = 52mm
Weight 270kg per panel 342kg per panel
Load Bearing Capacity Point Load: 250 tonnes
Gross Train Weight: 1,000 tonnes
*over ground 2% CBR
Subject to panel configuration and ground conditions 		 Point Load: 250 tonnes
Gross Train Weight: 1,000 tonnes
*over ground 2% CBR
Subject to panel configuration and ground conditions 
Temperature Range -5°C to 50°C (22°F to 120°F) -5°C to 50°C (22°F to 120°F)
Colour Bare Aluminium Bare Aluminium
Installation Time 50 linear metres in 1 -2 hours per crew 50 linear metres in 1 -2 hours per crew

FAQs

What are the benefits of aluminium trackway panels?

Aluminium trackway panels are 100% recyclable, repairable, and feature dual-sided serrated grip for strong traction. These panels are ideal for heavy vehicles and temporary access needs on challenging terrain, including muddy and wet ground.


What is the load capacity of aluminium trackway panels?

Our aluminium trackway panels can support loads of up to 15 tonnes per axle, making them suitable for even the heaviest construction vehicles and machinery. The panels are suitable for most load applications, subject to panel configuration and ground conditions.


How quickly can aluminium panels be installed?

A team of just two people can install up to 50 metres of panels in 1-2 hours, for minimal disruption and downtime on-site.


Can aluminium trackway panels be used on muddy or uneven ground?

Yes, aluminium panels are designed to provide a stable and safe surface even on soft, slippery, or muddy terrain. The corrugated underside grips onto the ground for strong traction on uneven or steep ground.


What sizes of aluminium panels are available?

Our aluminium panels come in 3m and 4m widths, as well as our Steerable Panels providing versatile options for creating temporary access routes.


Do you provide professional installation for aluminium panels?

Yes, these panels are only available to hire via our professional installation service.


Are aluminium panels environmentally friendly?

Yes, our aluminium panels are 100% recyclable and deliver up to 80% carbon savings compared to aggregate road alternatives. Their repairable design reduces waste and eliminates the need for frequent replacements.


What accessories are available with aluminium trackway panels?

We supply a range of accessories to complement aluminium panels, including ramps, underlays, and more, for a complete and safe temporary access solution.


Related Files

(1013.74 KB)
3M HD Panel Spec Sheet
(3.45 MB)
4M HD Panel Spec Sheet

3m Aluminium Panel | Product Overview

Watch our experienced team in action as they quickly and effortlessly lay down our heavy-duty aluminium trackway panels in this video. The panels can be configured in various ways to meet your needs, whether it’s for pads or 90-degree turns. Our cross-plate system ensures the panels stay secure and prevents splitting. We also provide a range of accessories, including ramps, side prevention barriers, and steerable panels that allow up to 30-degree turns.

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Our Process

Step 1

Consultation

Connect with our friendly team, and we’ll run through your project and requirements to understand every detail. Combining our knowledge and experience, we’ll propose an access solution tailored to your needs.

Step 2

Free Survey

Next, we conduct a thorough survey, whether remotely or on-site, to ensure every requirement is met and your solution is adapted to your project and industry regulations.

Step 3

Quotation

You’ll then receive a clear, detailed quotation, complete with a risk assessment, method statement, annotated site drawing and a job pack to ensure every detail is communicated with clarity.

Step 4

Hire Period

Once everything’s set, our experienced crew will handle the installation. Prefer to self-install? No problem. We’ll arrange delivery or collection to fit your schedule.

Step 1

Consultation

Connect with our friendly team, and we’ll run through your project and requirements to understand every detail. Combining our knowledge and experience, we’ll propose an access solution tailored to your needs.

Step 2

Free Survey

Next, we conduct a thorough survey, whether remotely or on-site, to ensure every requirement is met and your solution is adapted to your project and industry regulations.

Step 3

Quotation

You’ll then receive a clear, detailed quotation, complete with a risk assessment, method statement, annotated site drawing and a job pack to ensure every detail is communicated with clarity.

Step 4

Hire Period

Once everything’s set, our experienced crew will handle the installation. Prefer to self-install? No problem. We’ll arrange delivery or collection to fit your schedule.

Free Site Survey

Our free site survey removes the guesswork from planning. A field engineer will assess access routes, ground conditions, and installation needs to design the ideal solution for your site. Powered by our cutting-edge app, SitePlotter, we turn satellite imagery into real-time, true-to-scale site plans, bringing clarity to all stakeholders. For urgent projects, we offer remote surveys via phone or email for short turnaround times.

Request A Site Survey
Free Site Survey

Serviced Hire

From your initial enquiry and free site survey, our team handles every detail, including planning, delivery, and expert installation of your panels. During the hire, we provide maintenance, re-sites, and part collections as needed, with ongoing support and regular checks. You can trust us to manage everything while maintaining the highest health and safety standards. When the hire ends, we’ll coordinate a convenient collection time with flexible options to suit your schedule.

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Serviced Hire

Self-Install

Take the driver’s seat with our dry hire option, giving you the flexibility to save on costs by offloading and installing our lightweight equipment yourself. Once the job’s done, you can either return the equipment or our logistics team can arrange a hassle-free collection. Plus, you’ll always have the support of our friendly team whenever you need it.

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Self-Install

Major Projects

For major projects, we offer a dedicated project coordinator to handle adjustments, relocations, and other challenges that naturally arise in large-scale developments. With extensive experience in handling large-scale developments, we’ve successfully supported numerous projects, including HS2, where we provided support for complex track access in tight timeframes and challenging locations.

Contact An Expert
Major Projects

Frequently Hired With

Steerable Panels

Steerable Panels

Our Steerable Panels can curve up to 30 degrees, creating smooth, non-linear access routes around obstacles like trees, buildings, or uneven terrain.At 3m width, these panels connect seamlessly with our Heavy-Duty Aluminium panels, eliminating the need for cutting or overlapping to prevent trip hazards and safety risks.Made from 100% recyclable aluminium, these panels offer up to 80% carbon savings compared to aggregate roads.

Aluminium Ramps

Aluminium Ramps

Our aluminium ramps provide a seamless connection between the ground and Heavy-Duty Aluminium Panels for vehicles accessing your site. Crafted from 6063 T6-grade aluminium, the ramps are structurally engineered for durability and load-bearing performance.Their lightweight yet robust design makes installation quick and straightforward, offering compatibility with a range of temporary roadway layouts.Whether dealing with heavy machinery or light vehicles, these ramps deliver safe, efficient access with minimal disruption. Backed by TPA’s extensive stock of traditional aluminium panels, they integrate seamlessly to create a complete temporary access solution.

TuffTrak

TuffTrak

TuffTrak is a heavy-duty temporary roadway mat designed for heavy plant, machinery, and vehicles. Made from 100% recyclable high-density polyethylene (HDPE), these 40mm thick mats support up to 60 tonnes, subject to panel configuration and ground conditions The chevron traction surface ensures optimal grip, reduces slippage, and dispels mud for a clean, secure surface. TuffTrak is easy to transport, non-conductive, and chemically inert. Steel-reinforced connection points and quick-fit bolts simplify installation for a stable setup.

Sponge Underlay

Sponge Underlay

The Sponge Underlay System provides essential ground protection to help prevent marks on underlying surfaces from heavy-duty panels.Made from partially recycled materials, it offers a reliable solution for protecting surfaces, reducing noise, and absorbing vibrations.Designed to handle diverse ground conditions, the system enhances stability, prevents slippage, and ensures long-term durability.Its lightweight 1m square sections allow for quick and straightforward installation, while the open-cell structure facilitates airflow beneath the panels.