Our Heavy-Duty Aluminium Panels are available in 3m and 4m widths, engineered to support up to a 250-tonne point load and a 1,000-tonne gross train weight over ground with 2% CBR, subject to panel configuration and ground conditions.

    Installation is quick and straightforward. Panels can be lifted into place using a fork truck or lorry loader crane, with 50 metres installable in just 2 hours by a two-person crew. Read the benefits of aluminium panels here.

    Choose professional installation for a hassle-free setup, or opt for self-installation for complete control over the process.

    A full range of roadway accessories is also available, including ramps, underlays, and slide protection barriers, to create a complete access solution.

    Made from 100% recyclable aluminium, these panels deliver up to 80% carbon savings compared to plastic alternatives.

Type 3 Metre Panel 4 Metre Panel
Material

6063 T6 Grade Aluminium
Limiting stress for bending and overall yielding = 160 n/mm2
Limiting stress for local capacity of the section in tension or compression = 175 n/mm2
Limiting stress in shear = 95 n/mm

 6063 T6 Grade Aluminium
Limiting stress for bending and overall yielding = 160 n/mm2
Limiting stress for local capacity of the section in tension or compression = 175 n/mm2
Limiting stress in shear = 95 n/mm
Dimensions (WxL) 3000mm x 2450mm (+/- 2mm) 4000mm x 2450mm (+/- 2mm)
Square Metre 7.35mtr sq 9.8mtr sq
Box Section Properties Width of section = 260mm
Depth of section = 52mm		 Width of section = 260mm
Depth of section = 52mm
Weight 270kg per panel 342kg per panel
Load Bearing Capacity Point Load: 250 tonnes
Gross Train Weight: 1,000 tonnes
*over ground 2% CBR
Subject to panel configuration and ground conditions 		 Point Load: 250 tonnes
Gross Train Weight: 1,000 tonnes
*over ground 2% CBR
Subject to panel configuration and ground conditions 
Temperature Range -5°C to 50°C (22°F to 120°F) -5°C to 50°C (22°F to 120°F)
Colour Bare Aluminium Bare Aluminium
Installation Time 50 linear metres in 1 -2 hours per crew 50 linear metres in 1 -2 hours per crew

FAQs

What are the benefits of aluminium trackway panels?

Aluminium trackway panels are 100% recyclable, repairable, and feature dual-sided designs for maximum grip and pedestrian safety. These panels are ideal for heavy vehicles and temporary access needs on challenging terrain, including muddy and wet ground.


What is the load capacity of aluminium trackway panels?

Our aluminium trackway panels can support loads of up to 15 tonnes per axle, making them suitable for even the heaviest construction vehicles and machinery.


How quickly can aluminium panels be installed?

A team of just two people can install up to 50 metres of panels in 1-2 hours, for minimal disruption and downtime on-site.


Can aluminium trackway panels be used on muddy or uneven ground?

Yes, aluminium panels are designed to provide a stable and safe surface even on soft, slippery, or muddy terrain. The corrugated underside grips onto the ground for strong traction on uneven or steep ground.


What sizes of aluminium panels are available?

Our aluminium panels come in 3m and 4m widths, as well as our Steerable Panels providing versatile options for creating temporary roadways, pedestrian walkways, or access routes.


Can aluminium panels be integrated with other panels?

Yes, all our aluminium panels smoothly integrate with most plastic panels for a safe and flexible temporary roadway solution.


Do you provide professional installation for aluminium panels?

Yes, we offer professional installation services for a hassle-free setup. Alternatively, panels can be hired on a dry hire basis for self-installation which you can install using a fork truck or lorry loader crane.


Are aluminium panels environmentally friendly?

Yes, our aluminium panels are 100% recyclable and deliver up to 80% carbon savings compared to plastic alternatives. Their repairable design reduces waste and eliminates the need for frequent replacements.


What safety features do aluminium panels have?

Our panels include flush, trip-free surfaces with concealed bolts and overlapping edges. The dual-sided design features a pedestrian-friendly cross-serrated topside and a corrugated underside for strong grip.


What accessories are available with aluminium trackway panels?

We supply a range of accessories to complement aluminium panels, including ramps, underlays, height restrictors, barriers, and more, for a complete and safe temporary access solution.


Related Files

(1013.74 KB)
3M HD Panel Spec Sheet
(3.45 MB)
4M HD Panel Spec Sheet

3m Aluminium Panel | Product Overview

Watch our experienced team in action as they quickly and effortlessly lay down our heavy-duty aluminium trackway panels in this video. The panels can be configured in various ways to meet your needs, whether it’s for pads or 90-degree turns. Our cross-plate system ensures the panels stay secure and prevents splitting. We also provide a range of accessories, including ramps, side prevention barriers, and steerable panels that allow up to 30-degree turns.

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Free Site Survey

Our free site survey removes the guesswork from planning. A field engineer will assess access routes, ground conditions, and installation needs to design the ideal solution for your site. Powered by our cutting-edge app, SitePlotter, we turn satellite imagery into real-time, true-to-scale site plans, bringing clarity to all stakeholders. For urgent projects, we offer remote surveys via phone or email for short turnaround times.

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Free Site Survey

Serviced Hire

From your initial enquiry and free site survey, our team handles every detail, including planning, delivery, and expert installation of your panels. During the hire, we provide maintenance, re-sites, and part collections as needed, with ongoing support and regular checks. You can trust us to manage everything while maintaining the highest health and safety standards. When the hire ends, we’ll coordinate a convenient collection time with flexible options to suit your schedule.

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Serviced Hire

Self-Install

Take the driver’s seat with our dry hire option, giving you the flexibility to save on costs by offloading and installing our lightweight equipment yourself. Once the job’s done, you can either return the equipment or our logistics team can arrange a hassle-free collection. Plus, you’ll always have the support of our friendly team whenever you need it.

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Self-Install

Major Projects

For major projects, we offer a dedicated project coordinator to handle adjustments, relocations, and other challenges that naturally arise in large-scale developments. With extensive experience in handling large-scale developments, we’ve successfully supported numerous projects, including the HS2 high-speed rail line, where we managed bridge lifts and complex track access in tight timeframes and challenging locations.

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Major Projects